Webdesign by Nyx Alexander Design
In
the
past,
gypsum
was
one
of
the
most
important
building
materials
in
the
region
around
Koya.
However,
due
to
the
use
of
cheaper
cement,
it
has
almost
fallen
into
oblivion
as
a
mortar,
a
problem
that
current
restoration
projects
in
the
Old
Town
of
Koya
are
struggling
with.
Nowadays,
gypsum
is
only
used
as
gypsum
plaster,
which
requires a different, simpler production method.
The
General
Director
of
Antiquities
and
Heritage,
Kaify
Mustafa
Ali,
the
Department
of
Antiquities
in
Koya
(Yekaty
Wahip
and
Hemin
Kawez),
WADI
e.V.
(Anne
Mollenhauer)
and
Klessing-Hoffschildt
Architects
(Andreas
Hoffschildt),
have
therefore
begun
to
revitalize
this
old
craft
tradition
with
the
generous
support
of
the
German Gerda Henkel Foundation.
In
March
2024
a
survey
of
the
quarries
in
the
region
was
conducted,
in
cooperation
with
the
University
of
Koya
(Manar
Ahmad),
the
University
of
Dohuk
(Shireen
Younis)
and
geologist
Michael
Krempler,
to
select
good
quality
quarries
near
Koya
City
that
also
have adjacent, unused plaster kilns.
A
firing
site
near
Koya,
which
also
has
a
rich
quarry,
was
selected.
Three
combustion
chambers
were
repaired
together
with
an
experienced old gypsum burner, and a new gypsum burning process was started on an experimental basis.
The
aim
was
to
burn
plaster
at
high
temperatures
and
to
achieve
a
broad
distribution
of
fine
and
coarse
particles
in
the
grinding
process.
The
analysis
of
historical
plaster
mortars
from
the
Mahmud
Agha
Khan
in
Koya
(1860
A.D.)
gave
us
the
parameters
that
now
had
to
be
achieved
experimentally;
local
experience
of
firing
plaster
at
high
temperatures
has
been
dormant
for
many
years
- Kak Salim, for example, has not worked in this field for over 20 years.
The
challenge
began
with
the
purchase
of
the
necessary
equipment:
an
old
truck
whose
drive
shaft
operating
the
stone
mill,
the
restoration
of
an
old
stone
mill
that
had
been
unused
for
many
years,
the
correct
adjustment
of
the
burner:
a
mixture
of
diesel
and waste oil, the flame of which is regulated with the help of compressed air.
The
firing
process
itself
takes
one
day
(approx.
9-10
hours)
the
stones
piled
up
to
form
a
false
vault
were
fired,
followed
by
a
day
for
cooling,
and
on
the
third
day
the
stones
were ground and packed in bags.
For
long-term
observation,
we
rebuilt
a
destroyed
rear
wall
of
the
khan,
which
now
serves as an open-air test area.
Four
weeks
later,
the
plaster
was
already
being
put
to
practical
use:
The
Department
of
Antiquities
in
Koya
began
restoring
the
Malai
Gawra
house
in
the
old
town
and
immediately
used
the
new
gypsum
mortar,
much
to
the
delight
of
the
masons
involved,
who praised its quality highly.
The
analyses
and
tests
carried
out
in
Germany
and
Koya
confirmed
the
quality
of
our
new
mortar,
even
if
it
did
not
initially
reach
the
values
of
the
historical
mortar
samples
taken
from
the
Khan,
but
long-term
monitoring
showed
that
after
six
months
we
almost achieved the values of the historic gypsum mortar.